Our Garage+ Project – Week Seven Update

Wow – we are almost two months into this building project now. This week (August 29 – September 4, 2021) was REALLY busy as you’ll see below. My photos focused on the more active stuff – so I hope you find them and the continuing saga of this project interesting.

First, I was able to get some shots on the interior work on the second floor.

Jon and and Jonny Victor (the father and son team of Ready Installs) showed up early to check out the project’s progress.

Jonny checking out door height.

Next, the first order of business on Monday, August 30th, was to get the deck header up. This involved installing an ice-water barrier (which the crew decorated with a muscle-man drawing of Raphael as it will never be seen again), and nailing the header.

Inside the garage, work on installing furring in the ceiling went on.

Early furring work in garage

At this point, we had a need to get some construction synchronized dance going. To start the deck we needed get the piers in for the deck – which required excavation and careful measurement. Also, the septic line needed to be started. Andy Cormier returned with his excavator and crew to do this. There were quite a few roots in the ground from a previously removed pine tree.

Once the trench was right, each 600-lb. pier was put in, and checked for accurate placement.

After this, Andy backfilled the trench.

Monday August 30th progress.

On Tuesday, August 31st, work continued apace. The framing of the deck began as well as work on a septic line and more.

When Andy was safely done, work could get going on the deck supports. Temporary supports were used and then the main deck supports were attached to the piers.

The sun sets on Tuesday’s progress.

Wednesday saw more of the same – deck progress. I was out so I did not get as many photos. The crew had to wrap it up early as the remnants of Tropical Storm Ida were coming with heavy rain predicted Wednesday-Thursday.

The crew here is framing up the deck roof overhang as Jonny gets the stairway landing area identified and cleared.
A shortened day (Sep 1st) with progress on the stairs and the deck area clear here.

Ah, but the rain came heavy – BUT – it was only overnight and gone by the morning of Thursday September 2nd – so happily work could continue on the deck and second floor in preparation for Saturday roofing.

Yay – work can go on!
Interior framing progress.
View of the stair stringers and temporary cross bracing.
Thursday mid-day progress was strong – deck roofing overhang was nearly done.
End of day Thursday had the roof all enclosed and ready for the roofers. The boards on the deck are temporary supports for the crews.

No construction happened Friday as the roofing crew was going to hit the ground running on Saturday. And hit the ground early they did at 7 AM!

Sun coming up on the roofing crew on Saturday, September 4th.

The roofing crew was done in 4 hours – and now we are ready for another good week. We did also work o Saturday with one of Jon’s patio specialists to define what our patio would look like and that should be very exciting and gorgeous – but you’ll have to wait to see that (like us).

All roofed in!

Thanks for taking a look here – and what do you think of the progress so far? We have a good ways to go, and as the Starks (and EVERY New Englander) says, “Winter is Coming”…so we are certainly wanting sooner than later.

For those of you who are wondering if I will EVER get back to hobby stuff, I will. I am using some time to rewrite and add onto my Aztec supplement for Buck Surdu’s Feudal Patrol in Mesoamerica (Civilizations Collide). New and improved (I hope).

Also, I am writing a good number of scenarios too. Plus, golf season is winding down in the next six weeks, so that’s happening too.

Our Garage+ Project – Week Six Update

Last week (August 22-28, 2021) was a stop-and-go affair for the project. As I mentioned in my last post, Tropical Storm Henri hit us with wind and rain Sunday-Monday, so progress on work was delayed until Tuesday the 24th.

At that point, things went fast as you’ll see below – until Friday. There was a crack three-man crew of Raphael (supervisor), yet another Raphael, and Enrique who arrived and worked like men possessed. This despite that the weather was really hot all three days – mid-90 degrees Fahrenheit (32 to 36 Celsius for you metric folks). There is really no shade either in our yard.

Putting on the sill and building the first garage wall.
The two Raphaels mug for the camera after getting up the first LVL beam. On the left is the supervising Raphael.
Another view of the beam going up showing the ZIP system sheathing and tape.
Soon, three garage walls were framed and sheathed. Here you see Raphael in front, Raphael in the middle, and Enrique in the back.
Bracing was set, and then the first of the second-story floor joists was installed on top of the garage walls.
More floor joists were to follow.
At the end of Tuesday the 24th, this was the hard-won progress. Again, it was HOT.
On Wednesday the 25th, work began early on the second floor flooring.
We also got a delivery of more lumber…and a porta-potty!
Work started on the second floor gables and walls.
Raphael handles a sheet of sheathing with ease.
View from the street as the first gabled wall goes up.
Closer shot of the first second floor gabled wall. There is going to be a pretty tall ceiling in that room.
The hot sun sets, revealing Wednesday the 25th’s progress.
The deck side wall went up plus the strong LVL beam that will go over the glass doors. Again, did I mention it was HOT? AGAIN?
Close up view of the second floor deck/door side.
Raphael strikes a pose as the rafters take shape! The man has some guns!

At the end of the day, here below was the progress for the week – on Thursday.

Progress at the end of August 26th.

Friday the project got held up as we needed to get the deck piers excavated – and the excavator did not make it to the site. Also, the pre-fabricated concrete deck piers would need to be moved to the other side of the building, and they weigh about 600 lbs. each. Ironically, the heat broke Thursday night and Friday was nice and in the 70’s. But it is August, so….the heat will be back, even in September. Of course it could snow in October…

I’m looking forward to more progress coming during the week of August 29th to September 4th. Stay tuned!

Our Garage+ Project – Week Five Update

Has it been 5 weeks already? Still, we are indeed anxious to get this building up!!

Ready Installs and Cormier Homebuilding were busy this week. We also had Mike Astrella and his crew doing some electrical work. Moving forward for sure.

More sand for backfilling
Mike Astrella working on conduits
Drilling out hole for septic access
Backfilling progress – and repair on foundation chip.

Concrete piers for the deck came on Wednesday. Deliveries would start to accelerate.
Close up view of chip repair. Looks good!
Wednesday progress.
By Wednesday, this was the view of the progress from upstairs in the house.

Friday and Saturday would see more deliveries. Some lumber is still on back-order, but not too much.

Friday saw a delivery of lumber – mostly LVL’s and floor joists.
Saturday saw a BIG delivery of even more lumber.
Lots of lumber!
End of week – here we are progress-wise.

With any luck, Tropical Storm Henri (which hit us Sunday with rain and wind and will affect us through Monday) will not cause any delays this week.

Hope you are enjoying these posts – and this journey.

Our Garage+ Project – Week Four Update

The fourth week of the project (through August 14th) saw some progress, as well as some headaches. I’ll let the pictures below help to tell the story.

On Monday, serious work began on moving dirt. More of the old driveway was removed, as was some overburden. Unfortunately, on the previous week, one of the less-experienced excavator operators hit the new foundation and chipped off a piece.

AAARGH!

That was not pleasant to learn or see. It’s repairable, but felt awful as it’s brand new. As this week was about digging a trench for the water line and a second trench for the power and coax cables – and would require digging close to our house foundation – the owner of the company doing the subcontractor work for the excavation (Andy Cormier), took charge of the digging. That was a relief as having an excavator hit the house would have been a nightmare.

This is Tuesday, August 11th. Andy is digging the electrical/cox cable trench. More of the old driveway was removed and some cracked as you see here to the left of the open cellar bulkhead. It will all be repaved anyways.
The electrical/coax trench being dug.
Setting up a form to repair the chipped edge.
Electricians work on the conduits in the foundation. My wife Lynn is inspecting above!
Long view of the trenches – looking very WWI in the back yard…
At the end of Wednesday, August 11th, the water line was in and its trench was backfilled. The electrical and coax cable conduits were inside the foundation and ready for backfill there too.

At this point, it became a waiting game for the wiring inspector, as both the conduits in the remaining trench, and in the foundation, needed to be inspected before being backfilled. We lost time as he did not come until Friday morning. As Andy was not sure as to when he would come, he had moved his excavator to another job site. This would delay the backfilling. Also, the wiring inspector wanted thicker conduit installed where it attached to the house (schedule 80 versus schedule 40), in case it was struck buy something. He also wanted more sealing where it went through the siding. Therefore the electricians had another task for the following week’s work.

The end of the electrical/coax cable trench by the house on Friday.

While construction was on hold, Saturday was a big day as it involved Massachusetts having a “tax-free weekend”. This is when – as a “gift” from the legislature – businesses can sell items up to $2,500 with none of the 6.25% Massachusetts sales tax applied. While I wish that we had been allowed to start this whole project a couple of months sooner, this was a boon. I am purchasing all of the project materials so as to get the points on my credit card. This requires some degree of management on my part. I had spent the week working with Ready Installs and their vendors to line up as much as I could get to be ordered on that weekend. A few items (mainly big doors) did not qualify, but a lot did. One of the biggest orders would be from The Home Depot store in Shrewsbury, which is about 45 minutes away. I also knew that there would be a LOT of people and contractors thinking similarly about the tax-free weekend. So, I got up before 4 AM, got myself ready, and was the first in line before the Home Depot opened at 6 AM on Saturday. No worries as getting up early is my norm. I got the order – and all the other orders in – and saved a substantial amount of money overall.

Yes, I am awake…hell, the sun’s almost up even…
The project at the end of the week. The next week will hopefully show more progress!

That’s Week Four, ending August 14th (for those non-US folks – our calendars end on Saturday). Looking forward to more progress in Week 5.

Thanks for looking! FYI – for those of you also following my Aztec project – the BIG REVEAL is coming very soon! If you are not, you should take a look here at the first installment – there are four now and one more to go.

Our Garage+ Project – Week Three Update

Not a lot happened this week on site construction-wise. We had visits from Ready Install‘s excavation, plumber, and electrician contractors. These were to determine what was needed to build and to coordinate activities. We did get a water line delivered and insulation for the foundation to protect against frost. Definitely was hoping for more progress, but hopefully next week will be better.

Insulation for foundation
And a waterline.
Jon Victor (on porch) helps measure for electrical work estimates.

Saturday was the highlight of the week – we went to Spotlight Design Center on Shrewsbury Street in Worcester and worked with Leanne Richard at Spotlight Design Center to finalize the design on the mini-kitchen that will be on the second floor. She was a true professional and extremely knowledgeable and helpful.

Spotlight Design Center in Worcester.
Lynn and Leanne discuss cabinetry choices. I am letting those choices be all Lynn’s!

Leanne did a nice job with her CAD design for the kitchenette. She was very thorough.

Leanne working on the program. Remember, this is a 16′ x 24′ building!
Adding lighting to the design.
Final design. Looks great.

After this, it was off to Home Depot to look at some options for flooring and appliances.

I know Ready Installs is chomping at the bit, but again, I hope to see faster progress this week at the site.

Our Garage+ Project – Week Two Update

This week on the Garage+ project saw the installation of the concrete footer and the walls – as well as inspection of the foundation. The RJH Concrete crews, under Andy Cormier Homebuilding, did a great job and worked fast on a few warmer July days. The photos below tell the tale.

The concrete crew arrived early on Monday, July 26th.
They got to work quickly to place forms for the footer.
Footer placed – an earthen excavation wall collapsed on the right but that was no problem. Note how sandy our soil is!
Footer view from the second floor of our house.
By Monday afternoon, the crew stripped the footer forms.
On Tuesday, July 27th, the wall forms were delivered and assembled on the footer.
Crew assembling the forms.
By Tuesday mid-day, two concrete trucks arrived and the placement of the concrete began.
One of the two delivery trucks – because of our underground leach fields, the trucks had to deliver with every extension possible to get to the back walls.
Extensions in action.
Some of the concrete finished work on Tuesday.
It was a hot day, but the crew worked hard and fast.
Finishing work proceeds on the concrete walls.
On Wednesday, July 28th, the forms on the walls were stripped to reveal this!
Same view as above but a different angle.
On Friday, the foundation was inspected and passed!

This upcoming week promises to be full of activity as well. Stay tuned!

Our Garage+ Project – Week One Update

I wanted to see if I can do a quick weekly update on our garage+ project as there is some interest. Why garage+? Because we are, as discussed in my last post, not only demolishing and replacing the garage, we are adding a lot of functionality by way of a second floor and a big deck – plus replacing the deck attached to our home (the garage is not attached), repaving the driveway, and replacing our front door, etc. This is because we have no intention to move!

I’ll be doing this “garage+” as a separate series – as long as I can – hopefully weekly. My hobby and golf stuff posts will be separate – though I also have to get in some Aztec stuff for Dave’s Season of Scenery Challenge – maybe the garage+ can also count! I’m, as you Brits and Aussies say, chuffed, to get this going. Though I neglected going through my followed blogs for a bit (hobby stuff and golf and this project!), and I just finished a month of blog reading over the last week – so FINALLY I am caught up).

As for week one, Andy Cormier got in the excavator as you saw on Monday the 19th of July. He was able to knock the garage down easily on Tuesday – though I missed it as I was…yes…golfing. My wife did get a few shots of that – the garage not my golfing…

The garage is gone!! All that you see here is the asphalt floor as the building is somewhere in a dumpster traveling for disposal/recycling.
On Wednesday, it was time to remove the asphalt floor. It was clearly originally placed by hand as the thickness of the lift varied considerably. The asphalt was not placed by a professional! There were all kinds of junk underneath, to include wood and the power supply to the building (just laid under the asphalt). Andy capped that power off.
After the asphalt was carted off (it gets recycled differently), Andy was able to excavate under the original floor. I was curious to see if there were footings of any type under the double 2″ x 4″ and the single 2″ x 6″ boards that supported the roof on the left side. There were not!!! Also, here you see that under the back end of the garage that the previous owner had basically dumped in broken building refuse of many types (bricks, chunks of concrete) as “foundation” under the back wall. No wonder it was slumping! The engineer in me was amazed at such poor construction practices (old habit dies hard – even though I last did construction in the US Army).
Andy also had to deal with a lot of roots that found their way under the building – our soil is exceptionally sandy and well-draining in East Brookfield. It put up no resistance to many roots!
Getting down to 4 feet below grade. Some folks thought we were installing a pool!
Mid-excavation view from our second floor house window.
Friday it looked like this – all excavated and ready for next week.
Same Friday view from up in the house on the second floor.

That’s where we are now – hoping that some concrete work can begin next week. Stay tuned and let me know if you like this post, want more, or less, I aim to please! Thanks for taking a look.